Free Process Flow Diagram Maker

Describe your process step by step - inputs, transformations, decisions, and outputs. AI generates a professional process flow diagram with standard symbols and logical structure.

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A manufacturing PFD

Operations and material flow.

Engineering grid paper with a pencil-sketched process flow showing two tanks labelled Tank A and Tank B connected through a pump and heat exchanger

Input

Generated process flow diagram with raw material input, preheat, reactor, cooling, filter, purity decision, and a feedback loop back to the reactor

What the AI produces

PFDs in manufacturing often have feedback loops (re-processing, recycling) — visualizing these makes the loop's entry and exit conditions explicit.

What is a Process Flow Diagram (PFD)?

A PFD is the high-level visual for an industrial or engineering process — chemical plants, manufacturing lines, water treatment, energy systems — showing major unit operations, mass and energy streams, and decision points without the field-level detail of a P&ID. Flowova's PFD maker takes a plain-language description ("raw water → screening → coagulation → sedimentation → filtration → disinfection → distribution") and lays out a PFD with consistent symbol use and labeled streams. For piping-level instrumentation diagrams (P&IDs), pair this with a specialist CAD tool.

Written by Tomas Reyes

Create a Process Flow Diagram with AI

1

Describe Your Process Flow

Describe your process flow — most common in manufacturing, engineering, and operations. Include inputs, major operations, and outputs.

  • Describe inputs, outputs, unit operations, streams
  • Manufacturing, chemical, water, energy processes
  • For P&ID-level detail, pair with a CAD tool
2

AI Generates the PFD

The AI generates a PFD with operation symbols (rectangles), I/O boundaries (parallelograms), and decision diamonds. PFD conventions sit between strict process maps and engineering schematics.

  • Stream labels preserved (flow rate, composition)
  • Feedback loops shown as labeled back-edges
  • Parallel streams rendered side-by-side
3

Refine and Export

Refine for your industry — chemical engineering PFDs have additional symbols (valves, pumps, tanks) that are partially supported. Theme and export.

  • Edit stream labels and unit operations inline
  • Theme for technical review vs. operations
  • Free PNG; SVG (Pro) for vector documentation

Process Flow Diagram Features

Three engineering symbols in a row — tank, heat exchanger, pump — each with a watercolor wash

Engineering Symbol Library

Unit operations (tanks, pumps, heat exchangers, columns, reactors), instrumentation, and stream labels follow ISA-5.1 visual conventions.

Two horizontal pipes with three handwritten labels: Feed 100 m³/h, Steam 4 bar, Product 50 kg/h

Labeled Streams

Every line names what flows through it — "feed water 100 m³/h", "steam 4 bar", "product to Tank B" — required for proper PFD interpretation.

Reactor rectangle with a curved feedback loop arrow from output back to input

Feedback Loops

Recycle streams ("reject stream returns to upstream column") render as labeled back-edges, not as forward flows, so the process logic stays clear.

Two parallel tanks A and B both feeding into a shared Column rectangle below

Parallel Streams

Two parallel units (Tank A and Tank B both feeding the same downstream column) render side-by-side with merge points, matching real plant layouts.

Single cylindrical tank with three callout annotations: 100 kg/h, 85°C, 2.5 bar

Mass and Energy Annotations

When your description includes mass balance or energy notes ("100 kg/h in, 95 kg/h out"), they survive as inline labels on the relevant stream.

Side-by-side comparison: simple PFD on left and dense P&ID with valves and dots on right

Not P&ID Detail

PFDs show major units and streams. For piping and instrumentation diagrams (P&IDs) with field-level detail, pair with a specialist CAD tool like SmartPlant or Aveva.

When to use process flow diagrams

Use this tool for

  • Chemical engineering process overviews — feed streams, reactors, separations, and recycle loops — for design reviews.
  • Manufacturing process documentation showing major operations and material flow at the plant level.
  • Pharmaceutical, food-processing, or water-treatment PFDs that need to read clearly to both engineers and quality reviewers.
  • Operations workflow visualization for cross-functional production reviews.

Use a different tool for

  • Detailed piping and instrumentation with valves, sensors, and controllers — a dedicated P&ID tool like AutoCAD P&ID or Lucidchart's P&ID library is the right choice.
  • Generic business processes — Process Map Maker is more flexible without the engineering-flavored conventions.
  • Data flow through digital systems — Data Flow Diagram Maker uses the right notation for software.
  • Material-balance calculations with actual mass and energy numbers — generate the PFD here for documentation; run the math in Aspen, ChemCAD, or DWSIM.

Process Flow Diagram FAQ

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